Material Handling System Improvement in injection Section of Automotive Manufacturing Company

Charistheo, Elbert and Sofianti, Tanika D. and Pratama, Aditya T. (2020) Material Handling System Improvement in injection Section of Automotive Manufacturing Company. Bachelor thesis, Swiss German University.

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Abstract

Material handling is an important aspect in the industry. Material handling supports all the supply for production which is why it plays a crucial role in the production line. Manual material handling uses workers to keep the supply of parts from storage to the assembly line. This research study is based on PT. Suzuki indomobil Motor injection Section material handling problem. The material handling system is complex and not efficient. There are too many unnecessary movements for instance it took too many steps to supply the parts. This movement is seen as not efficient and categorized as waste in Lean Manufacturing. Therefore, the main purpose of this thesis is to improve company productivity in the material handling system. The data is gathered by observation the whole process in the injection section. DMAIC method is used as the main method to analyze the problem and to develop the solution. The Six Phases of The Generic Product Development Process is used to further develop the design of the supporting tool. The improvement will design the supporting tools to be able to fulfill the requirement from the company which is low cost and able to improve the current system. The solution will reduce waste of movement in material handling and thus improve the productivity in the section by 19.6%.

Item Type: Thesis (Bachelor)
Uncontrolled Keywords: Material Handling; Supporting Tools; Lean Manufacturing; DMAIC; Six Phases of The Generic Product Development Process
Subjects: H Social Sciences > HD Industries. Land use. Labor > HD9720 Manufacturing industries
T Technology > T Technology (General) > T55.4 Industrial engineering. Management engineering
T Technology > TL Motor vehicles. Aeronautics. Astronautics
Divisions: Faculty of Engineering and Information Technology > Department of Industrial Engineering
Depositing User: Faisal Ifzaldi
Date Deposited: 02 Nov 2020 14:08
Last Modified: 02 Nov 2020 14:08
URI: http://repository.sgu.ac.id/id/eprint/1902

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