Anggara, Calvin Fitra and Saraswati, Triarti and Pratama, Aditya T. (2020) Improving Productivity Using OEE Approach By Applying SMED & 5S Methodology. Bachelor thesis, Swiss German University.

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Abstract

Injection molding is a plastic-forming process commonly used in a toy manufacturing industry. PT XYZ is an American world-class toy manufacturer. They find difficulties to fulfill the demand daily, so they handed their production to a subcontractor, PT VWX. However, the less effective and efficient PT VWX production line has caused the loss in the material and time of PT XYZ. This research aims to increase the productivity of PT VWX that will be measured by Overall Equipment Effectiveness (OEE). In order to increase the productivity of PT VWX, the OEE of the current condition needs to be measured initially, then the root cause of the problem needs to be identified, and lastly, the action plans need to be generated in order to solve the problem. Six Sigma is one of many methods to improve the business process. In this research, DMAIC will be applied as the methodology to improve the business process. In addition, the appliance of the Single-Minute Exchange of Dies method is used to analyze and improve the changeover in the production line, and through the implementation of 5S in the work area and raw material warehouse that will improve the quality of the goods produced. Consequently, the OEE of the injection molding process of PT VWX was increased from 48.9% to 73.1%.

Item Type:	Thesis (Bachelor)
Uncontrolled Keywords:	Injection Molding; Overall Equipment Effectiveness; DMAIC; SMED; 5S
Subjects:	H Social Sciences > HD Industries. Land use. Labor > HD56 Industrial productivity T Technology > T Technology (General) > T55.4 Industrial engineering. Management engineering
Divisions:	Faculty of Engineering and Information Technology > Department of Industrial Engineering
Depositing User:	Faisal Ifzaldi
Date Deposited:	02 Nov 2020 14:09
Last Modified:	02 Nov 2020 14:09
URI:	http://repository.sgu.ac.id/id/eprint/1916

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