Putra, Heinrich and Awibowo, Setijo and Ahmad, Anton Royanto (2018) Decreasing Total Amount of Defects at The Rectification Area by Improving Reparation Process. A Case Study at PT. XYZ. Bachelor thesis, Swiss German University.

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Abstract

Defect is one of the most problems in car manufacturer especially in PT. XYZ. Paint Problem, Scratch, Dent, Shortage, Gap and Transition are some problems which usually found in the assembly process. Those problems are caused by many factors: shipment, logistic or even assembly process itself. Thus, there must be some ideas or ways to be developed to decrease total problems in the assembly process. The purpose of decreasing total defects in the assembly line is because there are too many cars park and wait at the rectification area to get repaired. Therefore, this research is one of many ways that can reduce the amount of defects in the cars by developing In-Line and Shadow Station Rework concept which means to repair or rework light defect such as small scratch and paint problem. For In-Line Rework, workers will do polishing only not painting process. Small or light painting process will be done in the Shadow Station where it is located outside the assembly line. Polishing also can be done in the Shadow Station. In addition, there is supporting tools called B-Pillar protector to prevent damages at the most problematic part (B-Pillar) at the station which contributes the most damage. With this method and supporting tool, PT.XYZ hopes total defect cars at the end of assembly line will reduce.

Item Type:	Thesis (Bachelor)
Uncontrolled Keywords:	In-Line Rework; Shadow Station; Defect; Rectification; Polishing
Subjects:	Q Science > QA Mathematics > QA297.5 Defect correction methods (Numerical analysis) T Technology > TL Motor vehicles. Aeronautics. Astronautics > TL152 Automobiles--Maintenance and repair
Divisions:	Faculty of Engineering and Information Technology > Department of Industrial Engineering
Depositing User:	Astuti Kusumaningrum
Date Deposited:	09 Jul 2020 13:17
Last Modified:	09 Jul 2020 13:17
URI:	http://repository.sgu.ac.id/id/eprint/730

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