Retrofitting Flexible Manufacturing System 104 with New Controller (Assembly Substation)

Awandy, Ferdyanto and Djajadi, Arko and Sinaga, Erikson F. (2016) Retrofitting Flexible Manufacturing System 104 with New Controller (Assembly Substation). Bachelor thesis, Swiss German University.

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Abstract

SGU automation laboratory has FESTO FMS 104 for 15 years. This teaching facility is to educate students how a model of a flexible manufacturing system (FMS) works and to let the students reconfigure the system based on the module provided from FESTO. The FMS 104 consists of conveyor station, assembly station and ASRS station. This thesis only focused on the assembly station. The main controller for this station was broken a few years ago and made the assembly station stop working. It is found that the controller is a discontinued FESTO industrial PC and replacement controller is no longer available in the market. The purpose of this research on FMS is to retrofit, adapt and implement functionalities of the old industrial PC controller by using ARM Cortex microcontroller. The first method is by checking the parts of the whole system and then building an electrical connection system so that the microcontroller can interface with the whole system. The electrical connection and control program are also successfully tested. Finally, main purpose of this project is achieved as demonstrated by running again the whole assembly sequence with the implementation of microcontroller as its controller.

Item Type: Thesis (Bachelor)
Uncontrolled Keywords: Flexible Manufacturing System; Assembly Station; Encoder; Cartesian Handling Unit; Microcontroller.
Subjects: T Technology > TJ Mechanical engineering and machinery > TJ163.12 Mechatronics
T Technology > TS Manufactures > TS183 Manufacturing processes
Divisions: Faculty of Engineering and Information Technology > Department of Mechatronics Engineering
Depositing User: Atroridho Rizky
Date Deposited: 04 Nov 2020 04:46
Last Modified: 04 Nov 2020 04:46
URI: http://repository.sgu.ac.id/id/eprint/1403

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