Improving Quality of Mixture Process Based on Machine Management for Rework on Rubber Compounding Using Analytical Hierarchy Process (AHP) Approach In Indonesian Leading Tire Manufacturer

Utomo, Hermawan Aji and Sofianti, Tanika D. and Sumarsono, Sumarsono (2021) Improving Quality of Mixture Process Based on Machine Management for Rework on Rubber Compounding Using Analytical Hierarchy Process (AHP) Approach In Indonesian Leading Tire Manufacturer. Masters thesis, Swiss German University.

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Abstract

Rework in the rubber compounding area is very important to be improved for continuity the supply compound to the next process by achieving a key performance indicator over from target of 19,624 ppm. The rework activities caused by the quality out-of-standard compounds, including re-mixing and blend 10%, to find the root of the problem using a fishbone diagram and decision making to determine the priority scale using the Analytical Hierarchy Process method. The criteria used are based on compound properties including modulus, hardness, specific gravity, and the cost for rework criteria are based on energy consumption and waiting time. The alternative for solution of reduce rework is best sequence of produce mixture. In calculations using AHP, the weight values obtained for the criteria for hardness (0.198), modulus (0.238), specific gravity (0.181), energy consumption (0.174), and waiting time (0.208). The weights for the alternatives obtained are Mixture 1 (0.226), Mixture 2 (0.335), and Mixture 3 (0.439). Using priority on the criterion that has the highest weight is Modulus with a value of 0.238 and the alternative that has the highest Mixture 3 weight of 0.439, the number of rework has been reduce 45.1% and the cost rework is 59.8%.

Item Type: Thesis (Masters)
Uncontrolled Keywords: Rework in Rubber Compounding, Analytical Hierarchy Process, Reduce Number of Rework, Cost Rework
Subjects: H Social Sciences > HD Industries. Land use. Labor > HD9720 Manufacturing industries
H Social Sciences > HD Industries. Land use. Labor > HD9980.5 Service industries--Quality control
T Technology > TJ Mechanical engineering and machinery
T Technology > TJ Mechanical engineering and machinery > TJ163.12 Mechatronics
Divisions: Faculty of Engineering and Information Technology > Department of Mechatronics Engineering
Depositing User: Faisal Ifzaldi
Date Deposited: 20 Aug 2021 01:59
Last Modified: 20 Aug 2021 01:59
URI: http://repository.sgu.ac.id/id/eprint/2185

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