Fadlulloh, Muhammad Mushlih and Pratama, Aditya T. and Nasution, Henry (2021) Enhancing Maintenance Management System Using Reliability Centred Maintenance (RCM) Case Study Curing Tire Section at Leading Tire Manufacturer. Masters thesis, Swiss German University.

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Abstract

PT MTI is a company that produces motorcycle tires. The company has the problem of not achieving the production of the target. The average production achievement is only 93.65%. The biggest cause is downtime curing machine, especially the M Closing Force Problem. The total loss due to downtime curing machine reaches to IDR 37,211,400,000.00 per year. Companies must improve maintenance program. The method is the RCM concept by combining the FMEA and Seven tools, besides using financial analysis to find BEP. Based on the maintenance data, the reliability value can be obtained from the MTBF and MTTR. Obtained the greatest MTBF value is 1057 hours and MTTR of 4.62 and the value of reliability is 0.36803. The action in predictive maintenance is the replacement spare parts of the machine, such as the upper body, lower body, crank gear, arm and dial gauge. The preventive maintenance action is to replace the crank gear bushing every 3.5 months. The BEP improve is 9.65 month and the cost reduction is IDR 2,332,349,008.65 in the first year and IDR 8,518,599,008.65 in the second year.

Item Type:	Thesis (Masters)
Uncontrolled Keywords:	Reliability, Downtime, Maintenance Strategy, Tire Manufacturing, Break Even Point
Subjects:	T Technology > TJ Mechanical engineering and machinery T Technology > TJ Mechanical engineering and machinery > TJ163.12 Mechatronics T Technology > TS Manufactures > TS192 Plant maintenance--Management
Divisions:	Faculty of Engineering and Information Technology > Department of Mechatronics Engineering
Depositing User:	Faisal Ifzaldi
Date Deposited:	20 Aug 2021 03:32
Last Modified:	20 Aug 2021 03:32
URI:	http://repository.sgu.ac.id/id/eprint/2195

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