Prasetyo, Bagus and Baskoro, Gembong and Nasution, Henry (2021) Reducing Downtime of Extruder Machine Using PDCA And FMEA Methods in Indonesia Leading Tire Manufacturing. Masters thesis, Swiss German University.

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Abstract

Machine reliability is the ability of an equipment to be able to perform its operational functions, so that it can produce high productivity. Extruder machine is a production machine that produces the tread of the tire. The failure of the extruder machine will have a significant impact on production results. The amount of downtime caused by machine failure will reduce the quantity and quality of the product, so it will adversely affect competition between similar companies. Based on observations, it can be seen that one of the problems faced by PT Tire Manufacturing Indonesia is the high amount of downtime in the Bias extruder plant machine. Therefore, this study aims to reduce the amount of downtime by implementing the PDCA cycle, seven tools and the FMEA method. The results showed that the downtime problem in the extruder machine 4 (ATE-4), especially in the skiver section, can be minimized by using the PDCA, Seven Tools and FMEA approaches. The results of the improvements that have been made show that there is a decrease in downtime in the skiver section of the extruder machine from an average of 796 minutes per month to 30 minutes for the last 2 months.

Item Type:	Thesis (Masters)
Uncontrolled Keywords:	Downtime, Extruder Machine, PDCA, FMEA, Seven Tools
Subjects:	T Technology > TJ Mechanical engineering and machinery T Technology > TJ Mechanical engineering and machinery > TJ163.12 Mechatronics T Technology > TS Manufactures > TS155 Lean manufacturing T Technology > TS Manufactures > TS183 Manufacturing processes
Depositing User:	Faisal Ifzaldi
Date Deposited:	19 Aug 2021 12:34
Last Modified:	19 Aug 2021 12:34
URI:	http://repository.sgu.ac.id/id/eprint/2155

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